Automatic Load Sensing Power Switch

 

This circuit will automatically switch on several mains-powered "slave" loads when a "master" load is turned on. For example, it will switch on the amplifier and CD player in a stereo system when the receiver is turned on. It works by sensing the current draw of the "master" device through a low value high wattage resistor using a comparator. The output of that comparator then switches on the "slave" relay. The circuit can be built into a power bar, extension cord or power center to provide a convenient set of "smart" outlets that switch on when the master appliance is powered (turn on the computer monitor and the computer, printer and other peripherals come on as well).

Schematic

Schematic for Automatic Load Sensing Power Switch

Parts:

Part

Total Qty.

Description

C1, C3

2

10uF 35V Electrolytic Capacitor

C2

1

1uF 35V Electrolytic Capacitor

R1

1

0.1 Ohm 10W Resistor

R2

1

27K 1/2W Resistor

R3, R4

1

1K 1/4W Resistor

R5

1

470K 1/4W Resistor

R6

1

4.7K 1/2W Resistor

R7

1

10K 1/4W Resistor

D1, D2, D4

3

1N4004 Rectifier Diode

D3

1

1N4744 15V 1 Watt Zener Diode

U1

1

LM358N Dual Op Amp IC

Q1

1

2N3904 NPN Transistor

K1

1

Relay, 12VDC Coil, 120VAC 10A Contacts

S1

1

SPST Switch 120AVC, 10A

MISC

1

Board, Wire, Socket For U1, Case, Mains Plug, Socket

Notes

  1. This circuit is designed for 120V operation. For 240V operation, resistors R2 and R6 will need to be changed.
  2. A maximum of 5A can be used as the master unless the wattage of R1 is increased
  3. S1 provides a manual bypass switch.
  4. THis circuit is not isolated from the mains supply. Because of this, you must exercise extreme caution when working around the circuit if it is plugged in.