Wires are mostly made from
copper which is cheap and has a low resistance to the flow of electric
current.
Wires come in standard wire
gauges (S.W.G.) where the smaller the diameter of the wire the bigger the
SWG. e.g 22 swg has a smaller diameter than 16 swg.
Copper oxidises (tarnishes)
making it difficult to solder. It is therefore tinned giving us 22 swg
tinned copper wire, for example.
If two bare wires touch it
forms a short circuit. To avoid this wires are INSULATED using PVC etc.
When wire are used for coils
such as transformers the insulation is varnish. Since this is very thin
wires will take the minimum of space.
A broken wire is called
an OPEN CIRCUIT and prevents current flowing.
A single strand of wire 0.6
mm in diameter is called 1/0.6; this is very rigid and snaps if bent too
often.
Flexible leads are made
from several strands of wire. 7/0.2 is 7 strands of wire each 0.2 mm in
diameter.
Fine strands of wire can
be woven into a mesh or braid which can be used to screen out unwanted
interference. (The sunglass effect).
Television aerial lead uses
screened cable called COAXIAL CABLE.
Leads which carry small
signals such as audio are often screened to reject external interference.
Where several leads are needed
they can be combined into a single cable. This can be a multicore cable,
a cableform or a cable loom.
Cables are often terminated
in plugs or sockets which may take some time to connect. A quicker technique
is to use INSULATION DISPLACEMENT CONNECTORS (IDC) which take only seconds
to fit.
Thicker wires can carry higher
currents than thin ones as bigger pipes can carry more water than thin
ones.
7/0.2 can carry 1 amp maximum
16/0.2 can carry 3 amp maximum
24/0.2 can carry 5 amp maximum
32/0.2 can carry 10 amp
maximum
Use wire strippers to remove
insulation. Avoid nicking the wires or breaking strands in flexes.
When soldering avoid whiskers,
burning insulation and wicking (allowing solder to run up under the insulation
of flex which makes it rigid and brittle).
FIBRE OPTICS is often used
instead wires in some applications. |